TULSA Solution Matrix
|
CONSEQUENCES |
PROBLEM |
MAIN CAUSE |
SECONDARY CAUSES |
POSSIBLE SOLUTION |
TULSA PRODUCT |
|
Spillages at the Wellhead |
Leaks through packing elements |
Excessive wearing |
Rod with grooves, dented or corroded.(1) |
Change rod. (1) |
N/A |
|
Leakages control. |
Stopleak |
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|
Misalingment of wellhead regarding the pumping axis. |
Oscillating wellhead. |
Autoalign |
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|
Leakages control. |
Stopleak |
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|
Scaling (salts, carbonates deposits etc) on the polished rod.(1) |
Using Lubricating Emulsion. |
Mark I |
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|
Leakages control. |
Stopleak |
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|
Lack of lubrication due to interrupted production. |
Rod lubrication. |
Mark (3) |
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|
Leakages control. |
Stopleak |
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|
Double packing set with lubricating chamber. |
Double Ecologic |
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|
Lack of lubrication due to viscous oil. |
Rod lubrication. |
Mark(3) |
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|
Leakages control. |
Stopleak |
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|
Double packing set with lubricating chamber. |
Double Ecologic |
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|
Lack of lubrication due to critical water shortage.(2) |
Rod lubrication. |
Mark(3) |
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|
Leakages control. |
Stopleak |
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|
Double packing set with lubricating chamber. |
Double Ecologic |
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|
Inadequate compound. |
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|
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|
Normal wear |
|
Leakages control. |
Stopleak |
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|
Double packing set with lubricating chamber. |
Double Ecologic |
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|
Loss due to rod breakage. (4) |
N/A |
Rod breakage prevention. |
Safe-T |
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|
Low oil viscosity. |
Inadequate sealing unit. |
Using adequate type of sealing units. |
CDI Seals |
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|
Rod breakages. |
Damaged rod due to mechanical dents. |
Grooves or dents caused by the clamp. |
Replace Clamp |
Distancers |
|
|
Fatigue of material. |
Misalignment of the rod relative to the pumping axis. |
Alignment of the pumping rod. |
Sphere Rod |
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|
Corrosion |
Influence of the ambient and corroding elements. |
Lubricate the rod with rust preventing additives. |
Mark (3) |
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|
CONSEQUENCES |
PROBLEM |
MAIN CAUSE |
SECONDARY CAUSES |
POSSIBLE SOLUTION |
TULSA PRODUCT |
|
Improductive Times |
Leaks through packing elements |
Excessive wearing |
Rod with grooves, dented or corroded.(1) |
Change rod. (1) |
N/A |
|
Leakages control. |
Stopleak |
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|
Misalingment of wellhead regarding the pumping axis. |
Oscillating wellhead. |
Autoalign |
|||
|
Leakages control. |
Stopleak |
||||
|
Scaling (salts, carbonates deposits etc) on the polished rod.(1) |
Using Lubricating Emulsion. |
Mark I |
|||
|
Leakages control. |
Stopleak |
||||
|
Lack of lubrication due to interrupted production. |
Rod lubrication. |
Mark (3) |
|||
|
Leakages control. |
Stopleak |
||||
|
Double packing set with lubricating chamber. |
Double Ecologic |
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|
Inadequate compound. |
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|
Normal wear |
Leakages control. |
Stopleak |
|||
|
Double packing set with lubricating chamber. |
Double Ecologic |
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|
Rod Breakage |
Loss due to rod breakage. (4) |
N/A |
Rod breakage prevention. |
Safe-T |
|
|
Damaged rod due to mechanical dents. |
Grooves or dents caused by the clamp. |
Replace Clamp |
Distancers |
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|
Fatigue of material. |
Misalignment of the rod relative to the pumping axis. |
Alignment of the pumping rod. |
Sphere Rod |
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|
Corrosion |
Influence of the ambient and corroding elements. |
Lubricate the rod with anti-corrosion additives. |
Mark (3) |
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|
Breakage of pumping rod string (couplings and/or rods) |
Wear of couplings, rods and/or tubing. |
Contact metal-metal on only one part. |
Rodstring rotation. |
Rotor Rod |
|
|
Prevent metal-metal contact. |
Coated coupling, Tulsa Guide. |
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|
Tubing Obstruction |
Accumulation of salts and paraffins (scaling) |
Hot-oil |
N/A |
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|
Tubing scraper. |
Tulsa Guide + Rotor Rod |
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|
Magnetic fluid treatment. |
Tulsa Flo |
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|
Injection of chemicals. |
N/A |
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|
CONSEQUENCES |
PROBLEM |
MAIN CAUSE |
SECONDARY CAUSES |
POSSIBLE SOLUTION |
TULSA PRODUCT |
|
Production stopped or reduced. |
Tubing Obstruction |
Accumulation of salts and/or paraffins (scaling) |
Hot-oil |
N/A |
|
|
Tubing scraper. |
Tulsa Guide + Rotor Rod |
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|
Magnetic fluid treatment. |
Tulsa Flo |
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|
Injection of chemicals. |
N/A |
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|
Rod Breakage |
Damaged rod due to mechanical dents. |
Grooves or dents caused by the clamp. |
Replace Clamp |
Distancers |
|
|
Fatigue of material. |
Misalignment of the rod relative to the pumping axis. |
Alignment of the pumping rod. |
Sphere Rod |
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|
Corrosion |
Influence of the ambient and corroding elements. |
Lubricate the rod with anti-corrosion additives. |
Mark (3) |
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|
Gas Lock |
Gas accumulated in the pumping unit. |
High counterpressure generated by gas in the annulus. (5) |
Venting Gas to the Atmosphere |
Not allowed (limited) by current environmental regulations. |
|
|
Extracting the gas from the annulus. |
Eductor |
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|
Compressor |
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|
Breakage of pumping rod string (couplings and/or rods) |
Wear of couplings, rods and/or tubing. |
Contact metal-metal on only one part. |
Rodstring rotation. |
Rotor Rod |
|
|
Prevent metal-metal contact. |
Coated coupling, Tulsa Guide. |
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Tulsa Solutions
